南昌县幽兰镇海韵防水材料厂

产地	河北定州
品牌	海韵牌
型号	BT-6022

海韵牌BT-6022型特高强无收缩灌浆料Chaton brand BT-6022 type Special high-strength non-shrink grouting materialBT-6022型特高强无收缩灌浆料的性能BT-6022 type, high-strength non-shrink grouting material performance 　　摘要：依据大量的试验成果，阐明特高强无收缩灌浆料是一种具有早强、高强、高流态、微膨胀和耐久性好等多种优点的新型复合材料。它是将流态混凝土、早强高强混凝土、膨胀混凝土和外加剂等多种混凝土技术综合运用。　　based on large amounts of test results, clarify especially high-strength non-shrink grouting material is one kind has the early strength, high strength, high flow pattern, micro expansion and better durability and so on many kinds of the advantages of the new type composite materials. It is will flow pattern concrete, early strength high strength concrete, expansion of concrete and admixture and so on many kinds of concrete technology comprehensively.　　为了提高冶金、石化和电力等系统的轧钢、连铸、压缩机、大功率泵和发电机等大型与特大型设备的安装精度，加快安装速度和延长设备使用寿命，需要采用流动度大、强度高和具膨胀特性的灌浆材料。这类材料不仅可用于大中型设备的地脚螺栓的锚固、垫板座浆的二次灌浆，也可用于梁柱接头，工程抢修等具有早强、高强、无收缩和高流态要求的建筑施工。　　In order to improve the metallurgy, petrochemical and power system of steel rolling, casting, compressor, high-power pump and generator and other large and superlarge equipment installation accuracy, shorten installation speed and lengthen the service life of apparatus, need to adopt the fluidity, high strength and with expansive properties of grouting material. This kind of material can be used not only in large and medium-sized equipment of the anchor bolt anchor, pad seat pulp second grouting, also can used for beam-column joints, engineering repair etc with early strength, high strength, without shrinkage and high flow function requirement of construction. 一、新灌浆料性能研究A new grouting material performance, study1 、灌浆料是一种具有早强、高强、高流态、微膨胀和耐久性好等多种优点的新型复合材料。为此，它的研究与开发包含流态混凝土，高强早强混凝土，膨胀混凝土和外加剂应用等多种技术，以无机胶凝材料和高强骨料为主，通过掺入不同种类的外加剂使得产品具有各种要求的性能，其主要性能如表 1 所示。1, grouting material is one kind has the early strength, high strength, high flow pattern, micro expansion and better durability and so on many kinds of the advantages of the new type composite materials. Therefore, it is the research and development of high strength concrete containing flow pattern, early strength of concrete expansive concrete and admixture, application and so on many kinds of technology, with inorganic gel materials and high-strength aggregate is given priority to, through adding different kinds of admixture products made with various requirements of the performance and its main properties such as shown in table 1.表 1产品主要性能Table 1 main products performance

名称	竖向膨胀率 /%	抗压强度 /MPa			流动度 /mm	钢筋粘结强度 /MPa
		1d	3d	28d		圆钢	螺纹钢
6022	0.01～0.05	30～45	35～55	50～75	260	6.0	13.0

 二、试验材料和方法Second, the test materials and methods1、试验方法执行下列标准或规范1, test methods perform following standard or specification(1) 跳桌流动度 GB8077 — 87 (2) 竖向膨胀率 GBll9 — 88(1) jump table GB8077-87 fluidity. (2) the vertical expansion rate GBll9-88(2) 抗压强度 GBll9 — 88 (4) 凝结时间 GBll7 — 85(2) the compressive strength GBll9-88 (4) setting time GBll7-85(3) 钢筋粘结力 YBJ222 — 90 (6) 疲劳试验 GBJ82 — 85(3) reinforced rapping YBJ222-90 (6) fatigue test GBJ82-85(4) 弹性模量 JBJ70 — 90 (8) 砂浆抗渗 JC474 — 92(4) elastic modulus JBJ70-90 (8) mortar anti-permeability JC474-92(5) 冻融 CBJ82 — 85 (10) 钢筋锈蚀 YBJ222 — 90(5) freeze-thaw CBJ82-85 (10) YBJ222-90 rebar corrosion(6) 热膨胀 GB7320 — 87(6) thermal expansion GB7320-872、试验用材料2, the experiment with materials(1) BT-6022型灌浆料 (2) 自来水(1) BT - 6022 type grouting materials (2) tap water 三、性能Three, performance　　用于设备灌浆的灌浆料材料是一种具有高强、早强、高流动态和微膨胀等特性的混合材料。它主要是由特殊胶凝材料、膨胀材料、高强骨料和多种外加剂组成的。现对试验成果作一介绍。　　The grouting material used in the device grouting material is one kind has the high strength, early strength, high flow dynamic and micro expansion character such as mixing materials. It mainly consists of special cementitious material, expansive materials, high aggregate and composed of multiple admixtures. Now on the test results in this paper.1 、流动度1, the fluidity　　流动度指标是灌浆施工有无成效的重要条件。根据国外设计，一般要求灌浆料的跳桌流动度大于 240mm，以保证灌浆料依靠自重或稍加插捣就能流进所要填充的全部空隙。按不同水料比测定的 CGM 灌浆料的流动度和强度 ( 见图 1 与表 2) ，图 1 表 2 显示 灌浆料随着用水量的增加流动度增大，而抗压强度则降低。　　The fluidity indexes is without effective grouting construction is an important condition. According to the foreign design, general requirement grouting material jump table 240mm fluidity than to ensure grouting materials depend on passengers or slightly beaten can flow into inserted to fill all the gap. According to different water than determination CGM grouting material feeding fluidity and intensity (see chart 1 and table 2), figure 1 chart 2 grouting material with the increase of water flow degree increased, and the compressive strength is lower.表 2用水量对流动和强度的影响Table 2 water to flow and intensity of influence

W 　　 ——% BT-6022	流动度 /mm	抗压强度 /MPa
		1d	3d	28d
11	160	58	60	75
12	220	50	56	72
13	260	48	52	69
14	280	44	50	65
15	310	38	45	58

　　根据试验，在不同温度条件下该材料流动性延续时间对流动度影响见表 3 。施工中应注意对搅拌好的灌浆料不宜久置。　　According to the experiments, under different temperature conditions the material for the duration liquidity fluidity influence to table 3. Construction attention should be paid to stir good grouting material shoulds not be long offsets.表 3时间延续对流动度的影响Table 3 time continuance of the fluidity of influence

W 　　 ——% BT-6022	温度 / ℃	流动度 /mm
		0min	30min	60min	90min	120min
13	10	260	260	250	240	210
13	20	260	265	240	230	190
13	35	260	250	200	175	140

2 、凝结时间2, setting time　　灌浆料的凝结时间直接影响到施工连续性和质量。BT-6022中胶凝材料的水化速度随环境温度不同而改变，凝结时间也随之变化。所测定的不同温度和流动度 CGM 的凝结时间 ( 表 4) ，可供不同条件下施工参考之用。　　Grouting material setting time directly affect the construction continuity and quality. In BT-6022 cementitious materials of hydration speed with different environmental temperature changes, setting time changed also. Determine different temperatures and fluidity CGM of setting time (table 4) for different conditions construction reference.表 4 BT-6022的凝结时间Table 4 BT-6022 of condensate time

流动度 /mm	温度 / ℃	凝结时间 /h
		初凝	终凝
210	20	3.8	6.7
270	20	4.1	7.0
270	10	5.8	8.3
210	10	5.6	8.0
270	35	2.8	4.9

3 、限制膨胀性3, restricted expansion　　在设备安装中，用灌浆料浇筑的二次灌浆层上表面高度不能低于初始表面高度，而且要向上有一定膨胀变化，这种变形称为竖向限制膨胀。地脚螺栓的锚固有一定的膨胀应力，使螺栓锚于应力场中，可大大地提高抗拉拔的能力。见图 2 、表 5 表明BT-6022灌浆料在常温下都有一定的竖向限制膨胀性，限制膨胀率在 0.010％～0.040％范围内，并在灌浆后十天左右开始稳定。　　In equipment installation, use grouting material casting of secondary layer surface height grouting cannot under initial surface height, but also to have certain upward expansion change, this kind of vertical deformation called restricted expansion. The anchor bolt anchor has certain expansive stress, bolt anchor in stress field, it can greatly increase tensile pull ability. See chart 2 and table 5 grouting material that BT-6022 at room temperature are certain vertical limit the dilatability, limit inflation in 0.010%～0.040% range, and in approximately ten days after grouting began to stabilize.表 5 BT-6022在常温膨胀率％Table 5 BT-6022 in room temperature inflation %

1d	2d	3d	7d	10d	14d	28d
0.008	0.010	0.012	0.026	0.030	0.032	0.036

4 、抗压和抗折强度4, compressive strength and flexural strength　　按国内规范要求，一般设备安装的二次灌浆采用的细石混凝土强度应比设备基础混凝土高一级。当用无垫板方式安装设备时，按国外设计要求，灌浆料的一天抗压强度要达到 30MPa ， 28d 抗压强度达到 60MPa ，甚至更高 ( 如钢连铸 ) 。为了满足上述设计要求，在对BT-6022 原材料配比进行大量试验研究后，测定的抗压、抗折强度的范围值见表 6 。　　According to the domestic requirements specification, general equipment installation of secondary grouting used fine stone concrete strength than equipment should be concrete foundation high level. When with no clear way installation equipment, the foreign design requirements, grouting material day compressive strength to achieve 30MPa, 28d compressive strength to 60MPa, or even higher (such as steel casting). In order to meet the design requirement, in raw materials for BT-6022 a lot of experimental research ratio, determination of the compressive strength, flexural strength of the range value table 6.表 6 BT-6022的抗压抗折强度 MPaTable 6 BT-6022 compressive flexural strength MPa

抗压强度			抗折强度
1d	3d	28d	1d	7d	28d
30～40	40～55	60～75	6～8	10～14	12～14

　　从表 6 数据可见，BT-6022的早期和后期抗压强度都达到国内外设计要求，抗折强度与普通混凝土相比更有优越性。因此，可以在有早强、高强要求的国产和进口设备的二次灌浆工程中使用。　　From table 6 data shows, BT-6022 early and late compressive strength at home and abroad, the flexural strength design requirements compared with ordinary concrete more superior. Therefore, can early strength, high requirement of domestic and imported equipment of secondary grouting engineering in use. 四、其它性能指标Four, other performance index1 、钢筋粘结强度1, steel bonding strength　　对圆钢筋一天的粘结强度已超过 6.0MPa ，对螺纹钢筋一天的粘结强度已超过 13.0MPa 。因此， BT-6022灌浆料可部分代替环氧树脂作地脚螺栓的锚固材料。　　On circular reinforced day the bonding strength has been more than 6.0 MPa, screw steel day the bonding strength has exceeded 13.0 MPa. Therefore, BT-6022 grouting material will partly replaced epoxy resin as the anchor bolt anchor materials.2 、抗渗性2, penetration-proof quality　　BT-6022灌浆料的抗渗水性较一般防水混凝土能力好得多。机油渗透率、油渗深度、强度增长率等多项试验表明，该材料浸油后强度不降低，耐油渗性能好。　　BT-6022 grouting material anti-permeability water is more general waterproof concrete ability is much better. Oil permeability, oil infiltration depth and strength growth etc. Several experiments show that this material leaching after oil strength not decrease, oil resistant permeability good performance.3 、低温和冻融性能3, low and freeze-thaw performance　　BT-6022具有良好的低温性能，在冰箱 -5℃ ，环境 -10℃ 的条件下使用时，其 7d 抗压强度不低于 30MPa 。转为标温养护后，其抗压强度立即上升，能满足较低温度下的工程设计和施工要求。低温型的 BT-6022 在冻融后强度几乎不损失。因此，可适用于在冻融环境中的设备安装工程。　　BT-6022 good low-temperature performance, in the refrigerator -5℃, environment -10℃ conditions when using, its 7d compressive strength of not less than 30MPa. To standard temperature curing, after the compressive strength immediately rise, can satisfy the under low temperature of engineering design and construction requirements. Low temperature type BT - 6022 in freeze-thaw after almost no strength loss. Therefore, can be applied to the frost environment of equipment installation project.4 、不导致钢筋锈蚀4, without causing corrosion of reinforcement　　BT-6022灌浆材料往往与钢筋和铁制设备基础长期接触。试验表明其系列产品在自然电位处于钝化状态 (0～300mV) ；试块劈开后，所埋的钢筋无腐蚀。因此，可以说BT-6022灌浆料不会导致钢筋锈蚀。　　BT-6022 grouting material often with steel and iron equipment foundation long-term contact. Experiments show that the series product in natural potential in passivation state (0～300mV); Test-components split after buried reinforced non-corrosive. Therefore, it can be said that BT-6022 grouting material will not cause the rebar corrosion. 五、结论Five, the conclusion1 、BT-6022灌浆料有很好的流动性，适用于设备的二次灌浆、地脚螺栓锚固和工程维修；1, BT-6022 grouting material has good liquidity, applicable to equipment of secondary grouting, anchoring bolt anchor and engineering maintenance;2 、BT-6022灌浆料的初凝时间、终凝时间和膨胀率均满足工程设计和施工要求；2, BT-6022 grouting material of initial set time, final set time and inflation will meet the engineering design and construction requirements;3 、BT-6022灌浆料具有很高的抗压强度，完全可满足国产和进口设备对灌浆体强度的要求；3, BT-6022 grouting material has high compressive strength, can fully satisfy domestic and imported equipment for grouting body intensity requirements;4 、BT-6022灌浆料与钢筋的粘结强度高，可替代环氧树脂作为地脚螺栓的锚固材料，且在自然电位下对钢筋无锈蚀作用。4, BT-6022 grouting materials and reinforced the bonding strength is high, can substitute the epoxy resin as the anchor bolt anchor materials, and in natural potential under no rust role of reinforced.5 、BT-6022 灌浆料的抗渗水性好，抗油渗和浸蚀能力强，低温条件下强度较高，且抗冻融性较好。5, BT-6022 grouting material anti-permeability of oil and water resistance and good permeability and unpolluted ability, high strength, low temperature and freezing-thawing resisting better properties.　　BT-6022 灌浆料具有良好的耐疲劳性，在 200 万次疲劳试验后，静压强度仍很高，而同条件下普通同标号混凝土在 15 万次时就已破坏。据国内外资料显示，掺灌浆料的弹性模量都低于普通混凝土，这有益于减缓设备的振动荷载对基础的冲击压力。在BT-6022灌浆料膨胀观测过程中，灌浆料膨胀速率存在一定波动，经数次试验分析，排除试验误差后的影响，可能是受水泥熟料中不同矿物水化的影响，这一机理尚待证实。总而言之， BT-6022 灌浆料工程性能佳，适用范围广，是一种很好灌浆材料。　　BT-6022 grouting material has good resistance to fatigue sex, in 200 million times fatigue test, static strength is still high, and under same conditions with label concrete in ordinary 150,000 times when they have been destroyed. According to the domestic and foreign material shows, mixing with grouting material of elastic modulus is below normal concrete, it is good for slow equipment vibration load on basis of shock pressure.Grouting materials on BT-6022 expansive observation process, grouting material expansion rate fluctuation, there exist certain by several test analysis, eliminate the influence of test error may be due to the cement clinker different mineral hydration, the influence of this mechanism is yet to be /confirm/ied. In short, BT-6022 grouting material engineering performance is good, application scope, is a kind of very good grouting material.